PLE160 Custom Planetary Gearbox for Heavy Machinery

PLE160 Custom Planetary Gearbox combines a modular engineering design with a high-strength planetary transmission system, allowing flexible customization of mounting interfaces, gear ratios, and output configurations to deliver high torque, dependable performance, and precision power transmission for heavy-duty automation equipment and demanding industrial applications.


Description

Customized Transmission Solution for Heavy-Duty Automation

The PLE160 Custom Planetary Gearbox is developed for high-load industrial applications.
It uses a large-frame planetary gear transmission structure.
The gearbox provides strong torque output and impact resistance.
Its modular design supports different equipment integration requirements.
Input interfaces, output shafts, and gear ratios can be customized.
As a PLE160 custom planetary gearbox for industrial automation, it is suitable for large robots, automated production lines, AGV systems, and heavy machinery.
The rigid structure ensures stable operation under demanding conditions.
The precision transmission design improves overall equipment efficiency.


Advanced Manufacturing for Reliable Performance

The PLE160 uses high-quality alloy steel for its core gears.
The gears are precisely machined and heat strengthened.
The hardened gear surfaces improve wear resistance.
Optimized tooth profiles reduce operating noise.
High-precision bearings enhance rotation stability.
As a PLE160 heavy duty planetary gearbox for high torque applications, it supports continuous heavy-load operation.
Strict assembly control ensures accurate transmission alignment.
Each unit undergoes torque, backlash, and performance testing before delivery.


Flexible Customization for Special Industrial Requirements

The PLE160 supports various servo motors and drive systems.
It can be engineered according to specific customer equipment requirements.
Multiple gear ratios meet different speed control demands.
Special mounting designs are available for customized projects.
As a PLE160 precision planetary gearbox for robotic systems and CNC machines, it is widely used in industrial robots, CNC equipment, smart logistics systems, lithium battery production lines, and large automation machinery.
The rigid output structure improves dynamic response.
The long-life lubrication system reduces maintenance frequency.
OEM and ODM services accelerate customized product development.


Main Applications

  • Large industrial robots
  • Robotic arm drive systems
  • CNC machining equipment
  • AGV automated transport systems
  • Smart manufacturing production lines
  • Lithium battery manufacturing equipment
  • Semiconductor production equipment
  • Heavy-duty automation machinery
  • Precision positioning platforms

PLE160 Custom Planetary Gearbox Specifications

Product Information

  • Product Name: PLE160 Custom Planetary Gearbox
  • Product Type: Large precision planetary gear reducer
  • Product Series: PLE Customized Planetary Transmission System
  • Transmission Structure: High-rigidity multi-stage planetary gear structure
  • Compatible Motors: Servo motors, stepper motors, and high-power drive motors
  • Applications: Industrial robots, heavy-duty automation equipment, AGV systems, CNC machinery, and smart manufacturing equipment

Customized Structure Parameters

  • Frame Size: 160 mm large-frame design
  • Input Interface: Compatible with various motor flange standards
  • Output Type: High-load solid shaft output with customized shaft options
  • Mounting Method: Flange mounting or customized installation structure
  • Housing Material: High-strength aluminum alloy or customized metal housing
  • Gear Material: Precision-machined high-strength alloy steel
  • Structural Features: Modular design with non-standard development capability
  • Protection Design: Industrial sealing structure for improved environmental resistance

Transmission Performance

  • Gear Ratio Range: 3:1 to 100:1 (higher ratios available upon request)
  • Gear Stages: Single-stage, two-stage, and multi-stage options
  • Rated Output Torque: 300–800 N·m
  • Peak Torque: Up to 1000 N·m
  • Backlash: ≤10 arcmin (optimized according to requirements)
  • Efficiency: ≥97% for single stage, ≥90% for multi-stage versions
  • Maximum Input Speed: 3000–5000 rpm
  • Operating Features: High torque, high rigidity, low vibration, and stable transmission

Manufacturing & Inspection Process

  • CNC precision gear machining
  • Gear surface grinding and finishing process
  • Carburizing and hardening treatment
  • Gear Hardness: HRC58–62
  • High-precision bearing support system
  • Precision concentricity alignment assembly
  • Torque, noise, and backlash testing before shipment
  • OEM and ODM customized manufacturing available

Operating Conditions

  • Operating Temperature: -20°C to +90°C
  • Protection Rating: IP54 (IP65 optional)
  • Duty Cycle: Continuous S1 operation
  • Noise Level: ≤65 dB
  • Service Life: ≥20,000 hours
  • Maintenance: Long-life lubrication system with reduced maintenance requirement