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XZS High Load Precision Running Wheel for AGV and Industrial Automation Systems

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XZS Running Wheel is a high-load-bearing, low-friction, and wear-resistant industrial wheel designed specifically for AGVs, RGVs, and various automated transport platforms, providing smooth and reliable rolling support under conditions of high-frequency operation and heavy loads.

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Description

Engineered for High-Capacity Automation

The XZS High-Load Precision Running Wheel is engineered specifically for heavy-duty automated guided vehicles (AGVs), industrial robotics, and smart factory equipment. Designed by SHENLI, a trusted global custom provider of motion control and precision components, this wheel structure addresses the harsh demands of continuous 24/7 industrial logistics.

By combining high-strength composite materials with precision metal core machining, the XZS series delivers superior load-bearing capacity, minimal rolling resistance, and exceptional impact resistance.

Key Technical Advantages

1. High-Strength Composite Structure & Polyurethane Coating

  • Wear & Impact Resistance: Advanced polyurethane coating ensures high friction grip and continuous wear resistance across various industrial flooring environments.

  • Minimized Energy Consumption: Optimized rolling resistance reduces battery strain and mechanical fatigue in AGV mobility drive systems, significantly increasing operating cycles.

2. Precision Bearing System & Ultra-Low Noise Operation

  • Smooth Kinematics: Integrated with high-precision rolling bearings, the wheel drastically reduces operating friction and vibrational noise.

  • Harsh-Environment Dust Protection: Features a sealed dust-proof bearing enclosure, extending operational service life and cutting maintenance frequency.

3. Industrial-Grade Reliability & Dynamic Balance

  • Dynamic Balancing Test: Every single XZS running wheel undergoes strict dynamic balance testing prior to delivery, minimizing structural deviation during high-speed movement.

  • Tailored Engineering: Available in modular standard formats as well as full OEM/ODM customized configurations for non-standard load ratios and mounting systems.

Typical Application Scenarios

  • AGV & AMR Systems: Heavy-duty automated guided vehicles and autonomous mobile robots.

  • Intelligent Warehousing: Automated storage and retrieval systems (ASRS) & robotic shuttle platforms.

  • Automated Production Lines: Flexible manufacturing systems (FMS) and continuous industrial conveyors.

  • Smart Factory Equipment: Heavy material handling platforms and logistics equipment.

General Specifications

  • Product Name: XZS Running Wheel
  • Product Type: Industrial automation drive wheel
  • Structure: High-strength metal core with polyurethane coating
  • Installation Type: Shaft-mounted or flange-mounted
  • Compatible Systems: AGV / AMR / automated handling systems
  • Operation Mode: Driven or passive rolling wheel

Dimensional Specifications

  • Wheel Diameter: Ø80 / Ø100 / Ø125 / Ø160 mm
  • Wheel Width: 30 mm to 80 mm
  • Shaft Bore Diameter: Ø12 / Ø15 / Ø20 mm (customizable)
  • Core Material: 45# steel or aluminum alloy
  • PU Coating Thickness: 5–12 mm
  • Mounting Pattern: Customized according to system design

Performance Specifications

  • Maximum Load Capacity: 50 kg to 500 kg per wheel
  • Operating Speed: ≤2.0 m/s
  • Friction Coefficient: 0.6–0.85
  • Dynamic Runout: ≤0.2 mm
  • Noise Level: ≤60 dB
  • Service Life: ≥3,000 km running distance

Materials and Manufacturing

  • Tread Material: High-wear-resistant polyurethane (PU)
  • Core Material: High-strength alloy steel or aluminum alloy
  • Machining Process: CNC machining + precision molding
  • Bearing Type: Deep groove ball bearing/precision rolling bearing
  • Surface Treatment: Anti-rust coating or anodized finish

Environmental Specifications

  • Operating Temperature: -20°C to +70°C
  • Storage Temperature: -30°C to +80°C
  • Operating Environment: Indoor industrial applications
  • Protection Rating: IP54 (optional sealed design)

Ø160 200W high-load precision running wheel design drawings

Traction motor parameters Motor Power  Motor Voltage Motor speed Motor current Rated torque IP Grade Encoder
Type DC W V RPM A Nm IP Magnetic braiding Resolution ratio
Servo Motor 200 48 3000 5.1 0.64 65 Increment 1024
Traction reducer parameters Type X Planetary reducer
Reducer speed ratio i 10 12 16 20 35 50 70
Reducer torque Nm 40 90 100 105 110 110 70
Polyurethane Loaded Kg 400
Rubber Loaded Kg 350
Maximum speed M/min 150.7 125.6 94.2 75.4 43.1 30.1 21.5
Traction N 80 96 128 160 280 400 560
Traction weight reference 152 182.4 243.2 304 532 706 1064
Another Reducer lubrication lubricant （-20°~200°）
Dead-weight Kg About4.8

Ø180 high-load precision running wheel design drawings

Traction motor parameters Motor Power  Motor Voltage Motor speed Motor current Rated torque IP Grade Encoder
Type DC W V RPM A Nm IP Magnetic braiding Resolution ratio
Servo Motor 200 48 3000 5.1 0.64 65 Increment 1024
Traction reducer parameters Type X Planetary reducer
Reducer speed ratio i 10 12 16 20 35 50 70
Reducer torque Nm 40 90 100 105 110 110 70
Polyurethane Loaded Kg 400
Rubber Loaded Kg 350
Maximum speed M/min 169.6 141.3 106 84.8 48.4 33.9 24.2
Traction N 71 85.3 113.8 142.2 248.9 355.6 497.8
Traction weight reference 135 162.1 216.2 270.2 472.9 675.6 945.8
Another Reducer lubrication lubricant （-20°~200°）
Dead-weight Kg About4.8

Ø160 400W high-load precision running wheel design drawings

Traction motor parameters Motor Power  Motor Voltage Motor speed Motor current Rated torque IP Grade Encoder
Type DC W V RPM A Nm IP Magnetic braiding Resolution ratio
Servo Motor 400 48 3000 10.1 1.27 65 Increment 1024
Traction reducer parameters Type X Planetary reducer
Reducer speed ratio i 10 12 16 20 35 50 70
Reducer torque Nm 40 90 100 105 110 110 70
Polyurethane Loaded Kg 400
Rubber Loaded Kg 350
Maximum speed M/min 150.7 125.6 94.2 75.4 43.1 30.1 21.5
Traction N 159 190.5 254 317.5 555.6 793.8 1111.3
Traction weight reference 302 362 482.6 603.3 1055.7 1508.1 2111.4
Another Reducer lubrication lubricant （-20°~200°）
Dead-weight Kg About5

Ø180 400W high-load precision running wheel design drawings

Traction motor parameters Motor Power  Motor Voltage Motor speed Motor current Rated torque IP Grade Encoder
Type DC W V RPM A Nm IP Magnetic braiding Resolution ratio
Servo Motor 400 48 3000 10.1 1.27 65 Increment 1024
Traction reducer parameters Type X Planetary reducer
Reducer speed ratio i 10 12 16 20 35 50 70
Reducer torque Nm 40 90 100 105 110 110 70
Polyurethane Loaded Kg 400
Rubber Loaded Kg 350
Maximum speed M/min 169.6 141.3 106 84.8 48.4 33.9 24.2
Traction N 141 169.3 225.8 282.2 493.9 705.6 987.8
Traction weight reference 268 321.7 429 536.2 938.4 1340.6 1876.8
Another Reducer lubrication lubricant （-20°~200°）
Dead-weight Kg About5

Ø160 750W high-load precision running wheel

Traction motor parameters Motor Power  Motor Voltage Motor speed Motor current Rated torque IP Grade Encoder
Type DC W V RPM A Nm IP Magnetic braiding Resolution ratio
Servo Motor 750 48 3000 19 2.39 65 Increment 1024
Traction reducer parameters Type X Planetary reducer
Reducer speed ratio i 10 12 16 20 35 50 70
Reducer torque Nm 40 90 100 105 110 110 70
Polyurethane Loaded Kg 400
Rubber Loaded Kg 350
Maximum speed M/min 150.7 125.6 94.2 75.4 43.1 30.1 21.5
Traction N 284 340.6 454.1 567.6 993.3 1344.4 1568.4
Traction weight reference 539 647.1 862.8 1078.5 1887.4 2554.3 2980
Another Reducer lubrication lubricant （-20°~200°）
Dead-weight Kg About5.5

Ø180 750W high-load precision running wheel design drawings

Traction motor parameters Motor Power  Motor Voltage Motor speed Motor current Rated torque IP Grade Encoder
Type DC W V RPM A Nm IP Magnetic braiding Resolution ratio
Servo Motor 750 48 3000 19 2.39 65 Increment 1024
Traction reducer parameters Type X Planetary reducer
Reducer speed ratio i 10 12 16 20 35 50 70
Reducer torque Nm 40 90 100 105 110 110 70
Polyurethane Loaded Kg 400
Rubber Loaded Kg 350
Maximum speed M/min 169.6 141.3 106 84.8 48.4 33.9 24.2
Traction N 252 302.7 403.6 504.6 883 1195 1394.2
Traction weight reference 479 575.2 766.9 958.7 1677.6 2270 2648.9
Another Reducer lubrication lubricant （-20°~200°）
Dead-weight Kg About5.5

Ø220 1500W high-load precision running wheel design drawings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XZS165 Series:
ZL-XZS-165-1500-48-80-220-10(70)
Traction motor parameters Motor Power  Motor Voltage Motor speed Motor current Rated torque IP Grade Encoder
Type DC W V RPM A Nm IP Magnetic braiding Resolution ratio
Servo Motor 1500 48 3000 19 2.39 65 Increment 1024
Traction reducer parameters Type X Planetary reducer
Reducer speed ratio i 10 12 16 20 35 50 70
Reducer torque Nm 40 90 100 105 110 110 70
Polyurethane Loaded Kg 400
Rubber Loaded Kg 350
Maximum speed M/min 207.2 172.7 129.5 103.6 59.2 41.4 21.5
Traction N 206 247.7 330.3 412.8 722.4 977.7 1140.7
Traction weight reference 392 470.6 627.5 784.4 1372.6 1857.7 2167
Another Reducer lubrication lubricant （-20°~200°）
Dead-weight Kg About5

Ø250 1500W high-load precision running wheel design drawings

Traction motor parameters Motor Power  Motor Voltage Motor speed Motor current Rated torque IP Grade Encoder
Type DC W V RPM A Nm IP Magnetic braiding Resolution ratio
Servo Motor 1500 48 3000 37.4 5 65 Increment 1024
Traction reducer parameters Type X Planetary reducer
Reducer speed ratio i 10 12 16 20 35 50 70
Reducer torque Nm 80 180 200 210 220 220 140
Polyurethane Loaded Kg 1500
Rubber Loaded Kg 1380
Maximum speed M/min 235.5 196.3 147.2 117.8 67.3 47.1 21.5
Traction N 380 456 608 460 1330 1800 2100
Traction weight reference 722 866.4 1155.2 1444 2527 3420 3990
Another Reducer lubrication lubricant （-20°~200°）
Dead-weight Kg About11

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