Description

ZAF115 Helical Gearbox for Industrial Automation

Product Overview

The ZAF115 Helical Gearbox for Industrial Automation is designed for industrial machinery requiring dependable power transmission and controlled output motion. Its helical gear configuration supports smooth engagement and consistent torque transfer in demanding operating environments. This gearbox provides a practical transmission solution for equipment manufacturers developing automated machinery and integrated drive systems.

Designed for Industrial Automation

The ZAF115 industrial helical gearbox is suitable for applications requiring controlled speed reduction and reliable mechanical power delivery. It can be considered for automated production lines, CNC equipment, packaging machinery, material handling systems, and industrial assembly stations. Its suitability depends on the required torque, speed, duty cycle, and installation conditions.

Helical Gear Transmission Advantages

Helical gears engage progressively, helping reduce abrupt contact compared with conventional straight-cut spur gears. This tooth engagement can support smoother operation and reduced transmission noise under appropriate working conditions. The gearbox helps equipment designers balance speed reduction, output torque, and mechanical stability. Correct model selection remains essential for achieving the required transmission performance.

Flexible Drive System Integration

The ZAF115 Helical Gearbox for Industrial Automation can be evaluated for integration with compatible motor and machine configurations. Mounting interfaces, output shaft dimensions, gear ratios, and installation clearances should be confirmed before ordering. These details help engineers assess compatibility with existing equipment and new automation projects. Customized interface requirements can be discussed with the supplier when standard configurations do not meet application needs.

Manufacturing Quality and Configuration Support

Reliable gearbox performance depends on gear accuracy, assembly quality, lubrication, sealing, and appropriate operating conditions. During supplier evaluation, buyers should review available inspection procedures and technical documentation. Installation drawings and verified specifications help simplify equipment design and maintenance planning. Proper lubrication and alignment also contribute to dependable long-term operation.

OEM Procurement and Technical Selection

Shenli supports industrial buyers seeking a ZAF115 helical gearbox supplier for automation equipment projects. Before requesting a quotation, provide the motor model, required gear ratio, input speed, output torque, mounting dimensions, and expected operating cycle. These details help determine whether the ZAF115 configuration matches the application. For OEM projects, discuss interface requirements, order quantities, and customization options with the technical team.

Choose the ZAF115 Helical Gearbox for Industrial Automation as a transmission option for carefully specified industrial drive systems. Contact Shenli to discuss application requirements and request verified product specifications for your project.

ZAF115 Helical Gearbox for Industrial Automation — Technical Parameters

Model: ZAF115 Helical Gearbox
Rated Output Torque: 120–255 N·m, depending on gear ratio and stage configuration
Single-Stage Gear Ratios: 3:1, 4:1, 5:1, 7:1, 10:1
Single-Stage Rated Torque: 120 N·m at 3:1 and 10:1; 180 N·m at 4:1, 5:1, and 7:1
Two-Stage Gear Ratios: 15:1, 16:1, 20:1, 25:1, 28:1, 30:1, 35:1, 40:1, 50:1, 70:1, 100:1
Two-Stage Rated Torque: 180 N·m at 15:1, 30:1, and 70:1; 230 N·m at 16:1, 20:1, 28:1, and 40:1; 255 N·m at 25:1 and 50:1; 120 N·m at 100:1; 255 N·m at 35:1
Emergency Stop Torque: 3 times the rated output torque
Nominal Input Speed: 3,000 rpm
Maximum Input Speed: 6,000 rpm
Maximum Radial Force: 4,300 N
Maximum Axial Force: 3,900 N
Transmission Efficiency: 97% for single-stage; 95% for two-stage configurations
Average Service Life: 20,000 hours
Weight: 8 kg for single-stage; 8.9 kg for two-stage configurations
Moment of Inertia: Varies by gear ratio; approximately 1.3–3.25 kg·cm² across listed configurations
Backlash: Single-stage: ≤5 arcmin precision, ≤10 arcmin standard; two-stage: ≤7 arcmin precision, ≤12 arcmin standard
Torsional Rigidity: 25 N·m/arcmin
Noise Level: 70 dB
Lubrication: Synthetic grease lubrication
Protection Rating: IP65
Dimensional Information: Refer to the ZAF115 dimensional drawing for mounting dimensions, shaft dimensions, and motor interface details.