Description
AL205 Custom Helical Gearbox
Customized Transmission for Specialized Industrial Equipment
The AL205 Custom Helical Gearbox supports industrial machinery requiring application-specific transmission configurations. It helps equipment manufacturers adapt gearbox integration to their mechanical layouts and operating requirements. This model is suitable for specialized automation systems, heavy-duty machinery, and customized industrial drive applications. The AL205 Custom Helical Gearbox offers a practical solution for projects requiring tailored transmission components.
Flexible Design for Equipment Integration
Every machine has different mounting constraints and transmission requirements. Customization helps align gearbox configurations with the available installation space and connected equipment. Our engineering team can review mounting interfaces, shaft arrangements, and motor compatibility according to project specifications. This approach helps simplify mechanical integration and reduce unnecessary design adjustments. An AL205 custom helical gearbox for industrial machinery can support OEM projects with specialized installation requirements.
Helical Gear Transmission and Manufacturing Quality
Helical gearing uses angled teeth to engage progressively during power transmission. This design can provide smoother engagement than comparable straight-tooth gearing under suitable operating conditions. Gearbox performance depends on gear geometry, material selection, machining accuracy, assembly quality, and lubrication. Precision manufacturing helps maintain consistent component dimensions and reliable gear engagement. Careful inspection during production supports stable operation and repeatable product quality.
Application-Oriented Customization
The AL205 Custom Helical Gearbox can be evaluated for automated production equipment, material handling systems, specialized machinery, and industrial motion applications. The appropriate configuration depends on the required torque, reduction ratio, input speed, mounting orientation, and duty cycle. Our team can assess these requirements before recommending a suitable solution. This process helps buyers select an AL205 custom helical gearbox for industrial automation based on actual application needs.
OEM Support and Project Collaboration
We support OEM customers seeking gearbox solutions for new equipment and existing machine designs. Buyers can provide technical drawings, installation dimensions, motor details, and operating conditions for compatibility assessment. Customization options depend on the gearbox structure and project requirements. We can discuss mounting interfaces, shaft specifications, and other feasible configuration changes before production. This cooperation helps equipment manufacturers coordinate gearbox selection with their overall mechanical design.
Request a Customized Gearbox Solution
Choosing the right gearbox requires matching its configuration to the complete drive system. Our team can review your application details and discuss suitable customization options. Contact us with your technical requirements to request a quotation for the AL205 Custom Helical Gearbox. We aim to support practical integration, consistent manufacturing quality, and dependable industrial transmission solutions.
AL205 Custom Helical Gearbox — Technical Specifications
- Product Model: AL205 Custom Helical Gearbox
- Gearbox Type: Inline precision helical planetary gearbox
- Frame Size: 205 mm model class
- Reduction Ratio: Single-stage options include 3:1, 4:1, 5:1, 7:1, and 10:1. Two-stage options include 15:1, 16:1, 20:1, 25:1, 28:1, 30:1, 35:1, 40:1, 50:1, 70:1, and 100:1.
- Rated Output Torque: Single-stage torque varies by ratio, from 460 N·m to 1,300 N·m. Two-stage torque varies by ratio, with values requiring confirmation against the complete specification table.
- Nominal Input Speed: Approximately 1,500 rpm for the AL205 model.
- Maximum Input Speed: Approximately 3,000 rpm.
- Maximum Radial Load: Up to 15,000 N.
- Maximum Axial Load: Up to 14,000 N.
- Transmission Efficiency: Approximately 97% for single-stage and 95% for two-stage configurations.
- Backlash: Precision options are available; confirm the exact value for the selected configuration.
- Lubrication: Synthetic grease.
- Protection: IP65 is listed for the series; confirm the applicable configuration.
- Service Life: Reference value of 20,000 hours under specified operating conditions.
- Mounting and Motor Compatibility: Confirm flange, shaft, adapter, and overall dimensions using the motor model and technical drawing.
- Customization: Mounting interfaces and other configuration options are subject to engineering review.
- Applications: Industrial automation, heavy-duty machinery, specialized equipment, and servo-driven transmission systems.
